Smart-Vac™

 
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Oil Purification System

Vacuum Distillation Systems for Water Removal From Lubricating Oil in Hydroelectric Plants

Smart-Vac 858-1200
The most effective systems to remove water from oil.
All 858 Smart-Vacs use vacuum distillation to distill water out of oil. 858 Smart-Vacs available in flow rates up to 1,200 gph. Obtain oil dryness levels of 70 ppm with 858 Smart-Vacs.

858-1200-805 1200gph
With Smart-Vac

  • Removes Solids: Dyna-Glass II Filter Elements to 3 micron Beta200
  • Removes Water: All water... Free, Emulsified and Dissolved to less than 70ppm
  • Removes Gases

Smart-Vac’s safely to remove water, gases and particulate matter from:

  • Lubricating Oils
  • Hydraulic Oils
  • Mineral or Synthetic Oils

Model shown is 858-1200-805 with inlet and outlet filters for removing 99.5% of all particulates as small as 3 microns. The vacuum distillation process is capable of removing water at over 15 gallons per hour. Oil can be dried to less than 70ppm in 7-10 passes.

The 858-1200-805 Smart-Vac removes water & solid contaminate from large oil reservoirs. It can be used on hydraulic, lubricating & silicone oils.

The Smart-Vac is an electronic control feature which adjusts the flow rate for optimum water removal rate. The Smart-Vac monitors oil temperature, suction conditions and flow through the vacuum process chamber. It then determines the optimum flow and adjusts the flow rate from 300 gph to a maximum of 1200 gph.

Vacuum Distillation

Highest water removal rate available
The 858-1200 Smart-Vac is an oil purification system used to remove water and solid contamination from large oil reservoirs. It can be used on hydraulic, lubricating, and silicone dielectric oils. The Smart-Vac uses the best technologies available from FilterDyne. The Smart-Vac automatically adjusts the process flow rate from 300 to 1200 gph depending upon oil viscosity, temperature, and vacuum. The Smart-Vac uses a PLC controller to adjust itself for the optimum water removal efficiency without operator involvement.

Durability
FilterDyne uses liquid ring pumps to create the vacuum condition for distilling the water. These type pumps are designed to pump vapors and liquids without damage.

FilterDyne’s 858-1200-805 Smart-Vac removes water from oil by vacuum distillation. Water is separated from oil at rates up to 15 gallons/hour. Oil properties are not altered in this process.

Options

575 VAC, 60Hz • 415VAC, 50Hz • 400VAC, 50Hz • 380VAC, 50Hz
Dyna-Save™ Water Cooling System - Minimizes the need for continuous cooling water. Increase length by 26"
Explosion Proof Design - Class I, Div. II, Group C-D
Viton Service Package - Phosphate Ester or Ammonia service, copper-free construction
Upgrade to ISO 680 oil service - Includes 3" hose and high capacity feed pump
NEMA 4x Service*
Stainless Steel Electrical Enclosure
Cast Iron Motors
Inlet Shut-Off Valve - Solenoid-Operated
Export Packaging

*NEMA 4X enclosures are intended for indoor & outdoor use primarily to provide a degree of protection against corrosion, windblown dust & rain, splashing water, and hose-directed water; and to be undamaged by the formation of ice.

Gasket Seals

Filter Elements
122-3 gasket, channel, 8" vessel, Buna-N FE-320-329 Vacuum Chamber Element (disperser)
122-35 gasket, channel, 8" vessel, Viton FE-618-1089 Post-Filter Element {6µ (ß6=200)}
122-296 gasket, channel, 24" vessel, Buna-N FE-636-1090 Post-Filter Element {6µ (ß3=200)}
122-443 gasket, channel, 24" vessel, Viton  
124-366 seal kit for discharge pump, Buna-N  
124-518 seal kit for feed pump, Buna-N  
124-117Z seal kit for vacuum pump, Buna-N  
Standard Model Includes: 480VAC, 3 Phase, 60HZ, 110Amp
Dyna-Dry™ - Exclusive vacuum process Model 858-1200-805AP98
1200 GPH(20-gpm)
Liquid Ring Vacuum Pump: 15cfm
Purification Flow Rate: 1200 gph
Operating Discharge Pressure: 50psi
Heater Power: 75KW (23 watts/sq. ft.)
Feed Pump Motor: 3HP, TEFC
Vacuum Pump Motor: 1.5HP, TEFC
Discharge Pump Motor: 5HP, TEFC
Weight: 2400 lbs.
Dimensions: 60"L x 38"W x 79"H
Suction Hose: 10ft. with 2" female cam lock
Discharge Hose: 10ft. with 1.5" male cam lock
Pre-Filter Element: 6µ (ß6 = 200)
Pre-Filter Vessel: Carbon Steel with P gauge
Post-Filter Element: 3µ (ß3 = 200)
Post-Filter Vessel: Carbon Steel with P gauge
Buna-N Seals
ISO 320 Maximum Viscosity (mineral oil only)
Portable with 6" wheels
NEMA 12 Control Panel
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