The Fuel Guardian System

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Description
CFI systems are self contained diesel fuel quality maintenance systems. They are specifically designed to dry and filter stored diesel fuel to levels that exceed the recommendations of the major diesel engine manufacturers. When a back up generator is called into service the engine must start! Diesel fuel, when processed through a CFI system, ensures instant starts, optimizing generator availability. Using a CFI system also reduces annual maintenance costs. By insuring the integrity of the diesel fuel, disposal of contaminated fuel and annual reservoir cleaning costs are eliminated. Maintaining clean and dry diesel fuel also discourages the growth of algae and bacteria. This eliminates the need to add expensive chemicals and biocide additives, resulting in additional savings. CFI systems are PLC equipped, fully automated, have remote monitoring capabilities and are capable of servicing multiple reservoirs.

Applications

Construction

  • Sizes - CFI-6, CFI-12, & CFI-30 gpm units
  • Kaydon Element Technology Group designed particulate, coalescing and separating elements
  • Visual and Audible Status and Alarms
    • Filter element condition
    • Pump is Activated
    • High water level achieved
  • 110 volt electric with PLC or Relay Logic
  • Multi Tank Manifold
  • Automatic Water Drain
  • Weatherized Cabinet, rupture basin equipped with a float & kill switch
  • TEFC - Continuous Operation Rated Motor

Benefits

  • Kaydon/Bowser = 115+ years of filtration experience.
  • Kaydon (NYSE-KDN) is registered to ISO 9001, the highest level within ISO standards
  • Kaydon welders are certified to ASME Code Section V111 specification for reliable performance
  • Elements are manufactured to the rigorous standards set by the Kaydon Element Technology Group
  • Eliminates annual reservoir cleaning, new diesel purchases and disposal costs
  • Virtually eliminates the need to add chemicals & biocide additives
  • Unattended operation on multiple fuel reservoirs

 

Performance
Initial filtration is accomplished via a 90 mesh cleanable strainer followed by a single element that combines particulate and moisture removal. The Kaydon Element Technology designed element, is capable of particulate filtration to less than 2 microns. Moisture removal is accomplished via coalescing and separation that can reduce influent water content up to 99.9% in a single pass. Overall sediment and moisture content can be maintained at or below .02% by volume. In addition, when used in accordance with CFI instructions diesel fuel purified with a CFI system will exceed the recommended diesel fuel specifications of the major diesel engine manufacturers.

Performance
Initial filtration is accomplished via a 90 mesh cleanable strainer followed by a single element that combines particulate and moisture removal. The Kaydon Element Technology designed element, is capable of particulate filtration to less than 2 microns. Moisture removal is accomplished via coalescing and separation that can reduce influent water content up to 99.9% in a single pass. Overall sediment and moisture content can be maintained at or below .02% by volume. In addition, when used in accordance with CFI instructions diesel fuel purified with a CFI system will exceed the recommended diesel fuel specifications of the major diesel engine manufacturers.

Water Removal - Coalescence
Kaydon coalescers are specifically formulated to efficiently separate water from a variety of fluids like aviation fuel, diesel fuel, turbine oil, etc. Kaydon coalescers can reduce a 5,000 parts per million (ppm) concentration of water to 5 ppm during a single pass with many fluids. In the illustration you can see the superior Kaydon coalescer at work. The fuel, contaminated with water, flows from the inside out. As the fuel and water pass through the special Kaydon coalescer media, the small water droplets coalesce - forming larger water droplets, leaving water at the bottom, while clean fuel flows out the top.

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Specifications

 
• Electric: 110VAC single phase 60Hz with Main and Secondary Fuses
• Control: PLC or Relay - Electronic Timer
• Control Panel: Weatherproof
• Motors: TEFC Continuous Operation Rated
• Pump: Positive Displacement - Bi-directional with Teflon® impregnated bearings
• Vessel: 100psi - Carbon Steel, built to ASME code specifications (no stamp)
• Filtration: 4 Stage - 90 mesh strainer, 2 micron particulate, coalescer and separator
• Cabinet: Weatherized - Steel with Enamel Finish Coat, 24"W x 32"D x 48"H with built in Rupture Basin with Float, Alarm & Kill Switch 
Sizing Guidelines
Reservoir Size Process Speed Gallons Per Hour Gallons Per Shift* Gallons Per Day
5,000 3gpm 180 1,440 4,320
10,000 6gpm 360 2,880 8,640
20,000 12gpm 720 5,760 17,280
40,000 30gpm 1,800 14,400 43,200
*8 Hours

Nominal Filter Rating
An arbitrary micron rating indicated by a filter manufacturer. Due to lack of reproducibility, this rating is not recognized nor accepted by the National Fluid Power Association (NFPA).

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